Southeast Asian Association of Diesel Specialists

Training Courses

Training Courses

Injector Repairing Courses

Repairing Course

Bosch Type Injector Repairing

Repairing Course

Denso Type Injector Repairing

Repairing Course

Delphi Type Injector Repairing

Repairing Course

CAT Type Injector Repairing

Repairing Course

Siemens VDO Type Injector Repairing

Repairing Course

Perkins Type Injector Repairing

Training Courses

Pump Repairing Courses

Bosch Type Pump Repairing

Denso Type Pump Repairing

Delphi Type Pump Repairing

CAT Type Pump Repairing

VDO Type Pump Repairing

Perkins Type Pump Repairing

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All In One | Injector Repairing Course

All In One | Pump Repairing Course

Training Courses

DGA-001

BOSCH-MICO IN-LINE PUMPS AND MECHANICAL GOVERNORS BASICS

Course Type

In-line Pump with Governor RQ, RQV, RSV, MPC (LDA) FP, Injectors

Course Code

DGA-001

Course Fee

₹ 15,500/- Per Person (Inclusive of 18% GST)

Duration

6.0 days

Language  

English, Hindi, Kannada, Tamil & Telugu

Who Can attend

Bosch Diesel Service, Neutral Workshop, Diesel Garage Mechanics Automobile mechanics, Automobile/Diesel Mechanic who have passed or failed ITI & Diploma Students from ITI Vocational training Centres.

Learning

Carrying out 90% Practical and 10%. Theory Class on service activities on conduct Repair, Testing and Adjustments, Maintenance, Tuning activities on FIP & Governors as per the Calibration Charts.

Course Topics

– Explanation of basics In-line diesel injection, fuel circuit, fuel supply pump

   and filter.

– Working Principle, Disassembly, Re-Assembling, Inspection and Adjustment

   of various injection pumps fitted Governo₹

– Explanation on the injection pump series A, P++++, and their controllers

   RQ, RQV, RQV-K, RSV, with and without MPC (LDA).

– Maintenance and adjustment on EPS-610.

– Diesel Engine Injection Timing Setting

– Test to Understanding Learning’s at DGA

DGA-002

Bosch Distributor type injection Pumps Type VE Mechanical Basics

Course Type

Bosch Distributor VE Mechanical Pump, Add On Modules Injectors

LDA, KSB, KKSB, MPC, LFB,

Course Code

DGA-002

Course Fee

₹ 7500/- Per Candidate (Inclusive of 18% GST)

Duration

3.0 days

Language  

English, Hindi, Kannada, Tamil & Telugu

Participants

Bosch Diesel Service, Neutral Workshops, Diesel Garage Mechanics, Diesel Generator Mechanics, OHW Technicians, Automobile Mechanics & fitters who have Passed or Failed. students from ITI & Diploma Polytechnics training centres.

Prerequisite

Technical knowledge acquired from the VE Pump Training course

Learning  

Carrying out 90% Practical and 10% Theory Class on service activities on Distribution-type fuel injection (VE) pumps types VE-F with add-on modules.

Course Topics

– Understanding Difference between PE & VE Pumps.

– Design, Working Principles and method of operation of the VE pump with

   Add-on modules, VE-Mechanical Pumps.

– Disassembly, assessing the components and reassembling of pumps.

– Testing and Adjustment of pumps using respective testing devices on

   pump test bench of series EPS 610.

DGA-003

Bosch distributor type injection Pumps Type VE-EDC, VP-36/37, VP-29/30/44

Course Type

VE-EDC. VP-36/37, (VP-29/30/44 Only Theory)

Course Code

DGA-003

Course Fee

₹ 7500/- Per Person (Inclusive of 18% GST)

Duration

3.0 days

Language  

English, Hindi, Kannada, Tamil & Telugu

Participants

Bosch Diesel Service, Neutral Workshops, Diesel Garage Mechanics, Diesel Generator Mechanics, OHW Technicians.

Prerequisite

Basic Diesel Fuel Injection System Technical knowledge acquired from Any FIP Workshop.

Learning

Carrying out 90% Practical & 10% Theory to service activities on distribution-type fuel injection (VE) pumps types VP-36/37, (Only Theory on VP-29/30 and 44).

Course Topics

– Understanding Bharat Stage Norms (Euro Norms)

– Basics Electricals  & Electronics Knowledge

– Understanding Difference between PE & VE Pumps.

– Design, Working Principles and method of operation of the solenoid

   controlled VE-M VE pump with Add-on modules, VE-EDC Pumps (VP-36/37.

   VP-29/30 and 44).

– Disassembly, assessing the components and reassembling of pumps.

– Testing and adjustment of pumps using the respective testing devices on

   pump test bench of series EPS-610,620,625 and 4kW Test benches.

– Engine Timing Adjustments on the Various Vehicles.

– Test for understanding Knowledge transferred by DGA.

DGA-004

Basic Electricals & Electronics

 

Course Type

 

Basic Electricals & Electronics related to Diesel Fuel Injection System

Course Code

DGA-004

Course Fee

₹ 2500/- Per Person (Inclusive of 18% GST)

Duration

1.0 day

Language  

English, Hindi, Kannada, Tamil & Telugu

Participants

Bosch Diesel Service/ Neutral Workshops/ Diesel Garage Mechanics/ Diesel Generator Mechanics/ OHW Technicians/ Automobile fitte₹          

Prerequisite

Experience in handling the Basic common rail fuel injection pump and Injectors on any test benches (ex EPS -200, 205, 610, 620, 625, 815 or 708.

Learning

90% Practical & 10% Theory, Electrical & Electronics , Sensors, Activators fitted to Diesel Common Rail System.

Course Topics

–  Understanding Basics Electricals & Electronics.  

–  Voltage, Amperes, Frequency, AC/DC Current.

–  Understanding Resistance, Capacitance, Inductance.

–  Mode of operation of MV (solenoid valve) -Injector – Differences in the

   main types for CR Injecto₹

–  Understanding Piezo Technologies used in CR System.

–  Usage and Measurement using Multi meter, Clamp meter with CR

   Components (Injectors, Sensors, MV Coil and Piezo Elements).   

–  Dos & Don’ts during Electrical & Electronics Measurements CR

   Injectors Handling Tips.

DGA-005

Multi Brands CR Pumps Bosch CP/CB Series Denso, Delphi, Continental VDO and Cummins

Course Type

Only Common Rail Pumps, Bosch CP/CB Series, Denso, Delphi, Continental VDO and Cummins

Course Code

DGA-005

Course Fee

₹ 10,000/- Per Person (Inclusive of 18% GST)

Duration

4.0 days.

Language  

English, Hindi, Kannada, Tamil & Telugu.

Participants

Bosch Diesel Service, Neutral Workshops, Diesel Garage Mechanics, Diesel Generator Mechanics, OHW Technicians.

Prerequisite

Technical knowledge acquired from the course “Application Fuel injection pumps-Test bench EPS 610”.

Learning

Carrying out all the practical customer service activities on Common Rail High pressure pumps of types CP1-H/S/P, CP3, CP-4, CB-18/28.

Course Topics

–  Understanding Bharat Stage Norms (Euro Norms)

–  Basics Electricals  & Electronics Knowledge

–  Design/Working Principles, Dis-Assembly, Inspection, Assembly and Testing

    on EPS-610 Test Bench with European Best Simulators (Dieselland).

–  Special features which are to be observed during the maintenance of the

   Pumps.

–  Testing and Fault Diagnostics on the pump test bench EPS-610, 4kW Test

   Benches.

DGA-006

Multi Brand CR Injectors Repair & Testing Stage 1,2 and 3 using measuring heads.

Course Type

Passenger Car & Truck Common Rail Injectors (CRI & CRIN)

Bosch, Denso, Delphi and Continental VDO and Cummins Injectors

Course Code

DGA-006

Course Fee

₹ 15,000/- Per Person (Inclusive of 18% GST)

Duration

6.0 days

Language  

English, Hindi, Kannada, Tamil & Telugu.

Participants

 Bosch Diesel Service/ Neutral Workshops/ Diesel Garage Mechanics/ Diesel Generator Mechanics/ OHW Technicians/ Automobile mechanics / Automobile electricians/ Automobile mechatronic technicians.

Prerequisite

Knowledge on maintenance work as per stages 1 and 2.

Learning Objective

The participant can Learn 90% Practical & 10% Theory of carry out a complete maintenance of Multi Brand CRI/CRIN as per stage 3 and adjust

the tools correctly.      

Course contents

Differences in the types of Bosch MV (solenoid valve) & Piezo injectors

–  Explanation of function parameters armature stroke, residual air gap, over-

   Stroke, valve spring force, nozzle spring force and nozzle needle stroke.

–  Bosch, Denso, Delphi, Continental VDO, Cummins Injectors

   Design/Working Principal, Dis-Assembly, Inspection, Assembly and Testing

   on EPS-610 Test Bench with European Best CR Simulators from Dieselland

–  Differences in maintenance works between stage 3 and stage 2.

–  Explanation of tools for stage 3 especially the dial gauge,

–  Handling the measurement adapter.

–  Application of maintenance software Stage 1,2 and 3 the key software CRI

–  Testing on the pump test benches EPS-610,118 with simulators

–  Work with Bosch Quality Scanning System.

–  Do’s & Don’t While Removing and fitting CRI Injectors on Vehicles

–  Understanding IMA/NIMA,ISA,DENSO QR,SIEMENS ICC, DELPHI C21-C31

   Codes.

–  IMA/NIMA, C21,C31, QR Code Flashing using Scanners

–  CR Injectors Handling Tips.

DGA-007

Multi Brand Urea Dosing Units Repair & Testing

 

Course Type

 

SCR,DPF & Urea Dosing System

Course Code

DGA-007

Course Fee

₹ 5000/- Per Person (Inclusive of 18% GST)

Duration

2.0 days

Language  

English, Hindi, Kannada, Tamil & Telugu.

Participants

Bosch Diesel Service/ Neutral Workshops/ Diesel Garage Mechanics/ Diesel Generator Mechanics/ OHW Technicians/ Automobile mechanics.

Learning 

Participants are able to maintain DNOX1 and DNOX2-modules as per FCR.

Course Topics

–  Characteristic features of AdBlue:

–  Function of DNOX1, DNOX2 and DNOX2.2.

–  Testing and maintenance of metering modules and supply modules

    DNOX1, DNOX2 and DNOX2.2

–  Explanation of DNOX-Test bench.

–  Explanation and usage of tools and testing medium.

DGA-008

Multi Brand UI (Unit Injector) UP(Unit Pump) Repair & Testing Fitted to PC & CV Vehicles

 

Course Type

 

UI & UP System Fitted PC, CV Vehicles

Course Code

DGA-008

Course Fee

₹ 7500/- Per Person (Inclusive of 18% GST)

Duration

3.0 days

Language  

English, Hindi, Kannada, Tamil & Telugu.

Participants

Bosch Diesel Service/ Neutral Workshops/ Diesel Garage Mechanics/ Diesel Generator Mechanics/ OHW Technicians/ Automobile mechanics.

Learning 

Participants are able to maintain CR System Bosch, Denso, Delphi & Continental VDO.

Course Topics

–  Explanation of the design and function of unit injectors for passenger

   cars / commercial vehicles and Unit pumps & Injectors

–  Retrofitting of EPS-610 with Local Cam Box using required test

   equipment as well as its usage.

–  Disassembly, investigation and maintenance of UI / UP – Nozzle

   Replacement for UIN3.

–  Testing of UI / UP from the EPS-610 with Cam Box with  local simulators

   and explanation of the test software required for this.

–  Handling the technical documents for maintenance and testing.

DGA-009

In-line EDC Pumps (Electronically Controlled In- Line Pumps and EDC positioners)

Course Type

In-line Pump with EDC Controller

Course Code

DGA-009

Course Fee

₹ 5000/- Per Person (Inclusive of 18% GST)

Duration

2.0 days

Language  

English, Hindi, Kannada, Tamil & Telugu.

Participants

Bosch Diesel Service/ Neutral Workshops/ OHW Technicians/ Automobile mechatronic technicians.

Prerequisite

Technical knowledge acquired from the training course “In-line pumps and Electronics controlle₹

Learning

To carry out maintenance, testing and adjustment activities of In-line pump with EDC controller on the test bench for the mentioned systems and components.

Course Topics

–  Understanding Bharat Stage Norms (Euro Norms).

–  Basics Electricals & Electronics Knowledge.

–  Design/Working Principles, Dis-Assembly, Inspection, Assembly and Testing

   on EPS-610 Test Bench.  

–  Electronically controlled M-Pumps P,H,R-Pumps (Slide-valve controlled

   pumps) as well as their various Electrical Positioners type Series RE 22, 24,

   30, 31, 33, 36.

–  Disassembling, assessment, re-assembling, adjustment and testing of the

   pumps as well as the electrical positioners on the pump test benches

   EPS-610, using EDC Controller test equipment.

DGA-010

CR Pumps Repair & Testing. Types CP2 and CPN2

Course Type

CR High Pressure Pump CP-2 & CPN Series

Course Code

DGA-010

Course Fee

₹ 5000/- Per Person (Inclusive of 18% GST)

Duration

2.0 days

Language  

English, Hindi, Kannada, Tamil & Telugu.

Participants

Bosch Diesel Service/ Neutral Workshops/ OHW Technicians/ Automobile mechatronic technicians.

Prerequisite

Technical knowledge acquired from the training course “In-line pumps and Electronics controlle₹

Learning

To carry out maintenance, testing and adjustment activities of CR Pump Type CP-2 & CPN Series.

Course Topics

–  Understanding Bharat Stage Norms (Euro Norms).

–  Basics Electricals & Electronics Knowledge.

–  Design, function and method of operation of Common rail High pressure

   Pumps.

–  Special features which are to be observed during the maintenance of the

   Pumps.

–  Maintenance of bearing cap and housing for CP3.x.

–  Testing and Fault Diagnostics on the pump test bench EPS-610 &

   4kW Test Benches.

DGA-011

CAT C-9,6,5 HEUI Pumps Repair & Testing

Course Type

CAT- C-9,6,15 types ,

Course Code

DGA-011

Course Fee

₹ 7500/- Per Person (Inclusive of 18% GST)

Duration

3.0 days

Language  

English, Hindi, Kannada, Tamil & Telugu.

Participants

Bosch Diesel Service/ Neutral Workshops/ Diesel Garage Mechanics/ Diesel Generator Mechanics/ OHW Technicians/ Automobile.

Prerequisite

Technical knowledge acquired from CR & UI/UP Pumps.

Learning  

Carrying out 90% Practical and 10% Theory Class on service activities on CAT C-9, 6, 15 Types.

Course Topics

– Understanding Working Principal CAT System.

– Design, Working Principles of C-9, 6 and C-15 Types.

– Disassembly, Inspection, Testing on EPS-610 with Right Cam Box using

  European Best Simulator from Dieselland.

Southeast Asian Association of Diesel Specialists

Expertise in MultiBrands Diesel Fuel Injection System

The Southeast Asian Association of Diesel Specialists is dedicated to advancing diesel technology through innovation, collaboration, and expertise. We bring together industry professionals to foster knowledge sharing and elevate technical standards. Together, we are shaping the future of the diesel industry across Southeast Asia.

Comprehensive Multi-Brand Diesel Fuel Injection System Training
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